Special applications
MQL, Automotive, Railway, Heat Resistant and Titanium
4 toolsFor industry tasks: Each section takes into account the specifics of materials, standard requirements and restrictions of a particular industry - from railway tolerances to the chemical reactivity of titanium.
01💧🌱 Ecology of production
Micro Lubrication (MQL)
Modes and setting the minimum amount of lubricant. Calculation of pressure, volume and positioning of nozzles for different operations. Replacement of emulsion without loss of tool durability.
EnterOperation, material, diameter, cutting speed
Bottom lineOil flow (ml/h), air pressure, nozzle position
DrillingMillingThreadNo emulsion
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02🚗🏭 Automotive industry
Aluminum (automotive)
Specifics of processing aluminum alloys in automotive production: high speeds, sticking, tool geometry. Modes for die casting (AlSi) and forged Al.
EnterAl alloy grade, operation, workpiece type (casting/forging)
Bottom lineVc, n, fz, plate geometry, coating (DLC / unprotected)
AlSi castingAl6061 / Al7075High VcDLC coating
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03🚂🛤️ Railway industry
Railway processing
Processing of railway rolling stock parts: wheelsets, axle boxes, bogie frames. Specificity of hard and hardened steels, tight tolerances of industry standards.
EnterPart type, steel grade, operation (turning/drilling)
Bottom lineModes, insert type, accuracy class according to industry standards
WheelsetsAxle boxesHardened steelГОСТ 10791
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04🔥✈️ Aerospace · Energy
Heat resistant and titanium
Processing of HRSA (Inconel, Hastelloy, Waspaloy) and titanium alloys (Ti-6Al-4V, etc.). Low thermal conductivity, hardening, reaction with the tool are critical parameters and strategies.
EnterAlloy grade (HRSA/Ti), operation, delivery condition
Bottom lineReduced Vc, fz, pressurized coolant, anti-hardening strategy
Inconel 718Ti-6Al-4VHastelloyWaspaloy
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