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Technologist Tools
MACHINING ISSUES (Diagnostics)
  • Wear analyzer
  • Vibration diagnostics
  • Thermal issues (overheating)
  • Hole defects
MACHINING OPERATIONS
  • Surface finish
  • Chip thinning
  • Milling — basic modes
  • Stepover and roughness
  • Threading technology choice
  • Drilling — modes
  • Pilot drilling
  • Drilling for threads
  • Drilling diagnostics
  • Deep drilling
  • Tap drill diameter
  • Turning — modes
ACCURACY & TOLERANCES
  • Taper reamer calc
  • Reaming
  • Fits and tolerances
  • Thread gauges — go/no-go compatibility (d2)
IDENTIFICATION & STANDARDS
  • Inch / pipe thread: ID by Ø, pitch and TPI
  • Inch to metric thread conversion
  • Metric to inch thread conversion
  • Drilling out bolts, studs, taps
MATERIAL & TOOL
  • Tool selection
  • Steel grade equivalents
  • ISO material selection
  • Hardness
  • Coatings
SPECIAL APPLICATIONS
  • Micro-lubrication (MQL)
  • Aluminum (automotive)
  • Railway machining
  • Heat-resistant and titanium
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Home/Technologist Tools/MACHINING ISSUES (Diagnostics)
Technologist's tools›Diagnostics

Processing problems / diagnostics

Determine the cause of the defect and eliminate it in one step

4 tools
How to use: select the type of problem → describe the symptoms → get a list of probable causes and recommendations for adjusting modes or replacing instruments.
01🔬
Tool Wear Analyzer
Determines the type and cause of cutting edge wear by visual signs. Helps you choose the right strategy - change modes or replace a tool.
Symptoms
Rapid wearChippingStickingPlastic deformationCrater wear
Open analyzer→
02📳
Vibration diagnostics
Analyzes the causes of vibration during milling, drilling and turning. Indicates problems with clamping, tool overhang, or modes.
Symptoms
RingingSurface wavinessProcessing noiseChips on the edgeDimensional inaccuracy
Diagnose→
03🌡️
Thermal problems (overheating)
Diagnostics of overheating of the cutting zone. Determines the reasons: insufficient cooling, incorrect modes, mismatch of coating or tool geometry with the material.
Symptoms
Blue shavingsBurns on partsFast heatingMelting edgeChange in coolant color
Check overheating→
04🕳️
Hole defects
Analyzes deviations in shape, size and surface quality during drilling. Indicates the cause - tool, modes, spindle runout or workpiece rigidity.
Symptoms
Off-axisTaperRoughnessDiameter breakdownBurrs at the exit
Defect Analysis→
Didn't find the problem type you're looking for? Ask a question to a technologist →
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